Whether you are a commercial producer of various alcohols or are an avid home enthusiast, you should understand that only the right alcohol distillation equipment will deliver optimum alcohol. You need to produce alcohols with consistent strength, flavor, and character, and only the best equipment will help you distill various mashes or mixtures into alcohol in a safe manner.
Stronger alcohols and spirits including whiskey, vodka, rum, etc require an additional process known as distillation that involves heating the fermented mixture of water along with various other ingredients until the liquid turns into vapor. This vapor is condensed again to turn it back into ethanol or alcohol that possesses high alcohol strength or alcohol proof levels. Many spirits require additional distillation of up to 5 times to further increase the alcohol strength as well as provide a smooth character to the final potent alcohol.
Various types of alcohol have been distilled using different distillation methods and various types of alcohol distillation equipment since several centuries. One traditional method of producing potent and heady alcoholic beverages is the pot distillation method that uses a traditional copper pot, although modern distillers also use stainless steel equipment. This method produces smaller batches of heady alcoholic spirits at a time and master distillers are able to keep an eagle eye on the quality of alcohol distilled at one time before it proceeds to the filtration process that uses charcoal, wood, and even crystals of precious stones depending on the alcohol being produced.
Many modern manufacturers also use column stills for faster and continuous production of various alcohols. If you are a commercial manufacturer of vodka or other such spirits and want to produce your brand at higher alcohol concentration and at a faster rate then column stills can allow you to produce your desired alcohol at a faster rate. However, copper pot stills have also managed to turn into trademark distillation equipment for distillers that want to promote their whiskey, vodka, rum, or other distilled alcoholic beverages as premium products.
It is also necessary to use the best possible yeast for fermentation so as to ensure a strong alcohol base for the distillation process so as to receive a stronger, purer, and smoother end product at the end of the complete manufacturing process. There are various other type of stills such as solar stills, reflux stills, as well as several new processes that can be applied to produce better alcohol and spirits at a faster rate, especially if you are a commercial distiller, and you should explore all available options before you choose a plant that is right for your needs.
The alcohol distillation equipment consists of a copper pot below which is located a heat source to boil the fermented mash or mixture. Since alcohol has a lower boiling point than water, it quickly turns into vapor and travels to another vessel through a connecting copper tube that is fixed at the mouth of the pot. The tube is cooled down at the other end by running water or other methods to convert those vapors back into liquid form where it ends up in the collection vessel. This distillation method might be used several times to end up with stronger alcohol based on the end product that you wish to produce.
Since it is the right equipment that finally delivers the desired alcohol or spirit with the desired strength, it is vital that you install the best possible distilling equipment in your premises. If you want consistent results in a completely safe manner then you should insist on using only the best alcohol distilling equipment in your commercial distillery or your home.